System blockage has always been a more difficult problem to deal with in air conditioning maintenance, maintenance up time consuming, today we focus on sharing the types of pipeline system blockage and judgment skills. It should be noted that the following blockage is caused by human factors, and the following analysis is for your reference, hoping to bring some help to the future maintenance work.
1. Ice jam
Ice blockage is mainly caused by excessive water in the system, with the continuous circulation of refrigerant, the water in the system gradually concentrated at the outlet of the capillary, because the temperature at the outlet of the capillary is the lowest, the water formed ice and gradually increased, to a certain extent, the capillary will be completely blocked, the refrigerant can not be circulated.
Ice blocking phenomenon: The performance of ice blocking in the refrigeration system is that it works normally in the initial stage. With the formation of ice blocking, the air flow can be heard gradually weakening and intermittently. When the blockage is serious, the sound of air flow disappears, the refrigerant circulation is interrupted, and the condenser gradually becomes cool. The ice blocking failure of the refrigeration system occurs because there is excessive moisture in the system, so the entire refrigeration system must be dried. After determining the "ice jam" of the capillary tube, the refrigerant in the refrigeration system is discharged first, and the vacuum drying treatment is carried out again.
2. Dirty and blocked
The failure is caused by excessive impurities in the refrigeration system. The main sources of impurities in the system are: dust and metal debris in the manufacturing process of refrigeration equipment, the oxidation layer on the inner wall of the pipeline is dropped off during welding, the internal and external surfaces of each component are not cleaned during processing, the pipe seal is not strict, dust enters the pipe, the refrigerant oil contains impurities, and the poor quality desiccant powder in the dryer filter; In addition, it is easy to weld the expansion valve orifice when welding the expansion valve and filter dryer.
After confirming that the system is dirty and blocked, use high-pressure nitrogen and other methods to blow the dirt out of the blocked expansion valve. After the expansion valve is blown, clean and dry all components in the cooling system, and re-assemble and weld the cooling system to rectify the fault. If the expansion valve is seriously blocked and the preceding methods cannot rectify the fault, replace the expansion valve or rectify the fault.
3, oil plug:
The main cause of oil blockage in refrigeration system is the serious wear of compressor cylinder block or the excessive clearance between piston and cylinder. With the compressor exhaust gasoline is discharged into the condenser, and then with the refrigerant into the filter dryer, due to the viscosity of the oil is large, the filter is blocked by the desiccant, too much oil at the filter inlet to form a blockage, so that the refrigerant can not be normal circulation, not refrigeration.
The oil blockage fault indicates that there is too much refrigerated oil remaining in the refrigeration system, which affects the refrigeration effect or even cannot be refrigerated, so the refrigerated oil in the system must be cleaned. When the filter oil is blocked, a new filter should be replaced. At the same time, high-pressure nitrogen should be used to blow out part of the refrigerated oil stored in the condenser. An electric hair dryer can be used to heat the condenser when nitrogen is injected. When the filter oil is blocked, a new filter should be replaced. At the same time, high-pressure nitrogen should be used to blow out part of the refrigerated oil stored in the condenser. An electric hair dryer can be used to heat the condenser when nitrogen is injected.
Industrial air conditioning, chemical fiber industrial air conditioning, chemical fiber industry refrigeration ,textile industrial air conditioning , dust-free workshop cooling, ventilation pipeline, cooling tower, freezer and other air conditioning units and accessories.
Jiangsu Jincheng Air Conditioning Engineering Co., Ltd. is a comprehensive manufacturer of special air-conditioning equipment design, production, installation, and commissioning of clean room, electricity, tobacco, civil air defense engineering, medical clean room, clean room, electricity, tobacco, civil air defense engineering, medical clean room. Mainly produce JCZK combined air conditioning unit, cooling tower, glass steel ventilated galvanized sheet pipe, stainless steel pipe, polyurethane ventilation pipe and air conditioning accessories, Jincheng air conditioner is wide, the type, the unique model, superior performance, and user Favused.